What is rapid tooling? How fast is rapid mold making and what are the advantages?

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In the product design process, molds are essential. Rapid mold manufacturing is a relatively new method in current mold manufacturing. It uses computers, numerical control technology and other means to manufacture product samples in a relatively short time.

 

When producing products, there is no need to use traditional tools, which greatly shortens the product development period, greatly increases the speed of product replacement, and helps companies reduce the risk of new product investment.

 

Rapid molds are molds made using rapid manufacturing processes (such as 3D printing, laser sintering, electron beam melting, etc.). They are also called prototype molds or soft molds, but they are essentially injection molds that can produce large quantities quickly and cheaply. Parts Tools. Only when the product development project is 90% certain to be successful, rapid mold production will be chosen.

 

 

 

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Rapid tooling is primarily used to test and validate components during the prototype development phase of new product development.

 

Although other prototype manufacturing processes such as 3D printing, CNC or replica molding can often achieve faster and cheaper prototypes, the main advantages of rapid tooling are process and materials.

 

Rapid tooling can use actual production materials, helping customers gain a clearer understanding of whether the parts will meet the standards when actually produced, allowing you to test and confirm that you have made the right material choices.

 

We can also use quick tools to test production parameters, which allows engineers and designers to pick up on previously unnoticed bugs and implement redesigns or other measures to prevent problems in the final part.

 

There are many other reasons for choosing rapid tooling. In addition to the prototypes and testing already mentioned, the main ones are the low cost, speed and efficiency of manufacturing injection molded parts.

 

The advantage of speed allows companies to bring parts to market more quickly, while rapid molds can be adapted to mass production, and the cost advantage makes market testing possible.

 

Compared with traditional mold manufacturing methods, rapid molds have the following significant advantages:

1. Rapid manufacturing: Rapid mold manufacturing is faster than traditional mold manufacturing methods. It can quickly complete the design, manufacturing and assembly of molds, greatly shortening the mold manufacturing cycle and saving customers a lot of time and costs.

2. Low cost: The manufacturing cost of rapid molds is lower than that of traditional mold manufacturing methods. Whether it is material cost or labor cost, the cost of rapid tooling is much lower. In mass production, the cost advantage can be better reflected.

3. Strong adaptability: Rapid molds are more adaptable and can meet the mold requirements of different customers. Parts of various shapes can be customized according to customer needs, achieving rapid customization and fast delivery.

4. High precision: Rapid mold processing has higher precision and can produce high-quality molds. Due to the high precision, the stability and reliability of product manufacturing can be guaranteed.

5. Reusable: Rapid molds can be reused, which not only saves costs, but also enables rapid product updates, improving the speed and efficiency of product replacement.

 

The speed and advantages of rapid mold making have made it widely used in modern industrial production, especially in the era of rapid changes in consumer products. Rapid molds play an important role in improving production efficiency, reducing production costs, and shortening product development cycles. In addition, rapid tooling technology also has broad application prospects in medical, aerospace, automotive and other fields.


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