In today's society where the commodity economy is highly developed, the market is changing rapidly, and competition is becoming increasingly fierce, the simple molds and rapid molds we designed avoid the disadvantages of complex, long cycle and high cost design and manufacturing of conventional metal molds, giving full play to the unique advantages of simple molds and winning time. Seize the progress, so that old products can be updated as soon as possible, new products can be successfully developed as soon as possible, and the market can be occupied by using simple molds.

The process of customizing molds:

Negotiate quotation→Product seminar→Mold design→Plan confirmation→Material preparation and schedule→Trial mold→Sample testing→Accessories processing→Mold core processing→Mold processing→Mass production sign board→Electrode processing→Shipping

1.Negotiate quotation

Communicate basic needs, estimate the project duration, propose a quotation, and sign a confidentiality agreement and contract by phone or face-to-face. 

2.Product seminar

Salesmen and engineers first discuss internally whether there are special circumstances and whether there are technical difficulties, and then propose specific plans.

3.Mold design

The engineering department is equipped with advanced computer-aided systems, using 3D software to design plastic molds, advanced CAD/CAM/CAE integrated working modes, and professional mold flow analysis to provide customers with accurate design solutions.

4.Plan confirmation

Check whether the drawings have been shrunk or shrunk, whether they are correct, whether there are any errors or omissions in size, whether the structure is reasonable, whether the drawings are complete and complete, and communicate with the customer again to confirm.

5.Material preparation and schedule

We have a stable supplier channel, and we have long-term reserves of conventional materials. The warehouse administrator prepares the required mold bases, mold cores, copper parts, hardware, etc.

6.Trial mold

  Put the assembled mold on the injection molding machine to test the mold, load the machine, adjust the machine, and pressurize the injection molded product to see if it meets the customer's requirements until the customer confirms.

7.Sample testing

  The customer will check whether all processed motherboards, mold cores, hardware accessories, etc. are qualified and accurate, and sign to confirm that they are correct.

8.Accessories processing

The purchased materials are subdivided and processed; milling machine processing: first calibrate the milling machine head to ensure that it is within 0.02mm, calibrate and press the workpiece, first process the screw hole, thimble hole, threading hole, and countersunk the needle for roughening. The machine nozzle or material nozzle hole, the diverter cone hole is chamfered and then the water carrying hole is made, and the R angle is milled.

9.Mold core processing

1) dozen numbering, 2) A/B plate processing, 3) panel processing, 4) ejector fixing plate processing, 5) bottom plate processing

10.Mass production sign board

First flash the mold core, then rough grinding, 3 milling machine processing, 4 bench machining, 5 CNC rough machining, 6 heat treatment, 7 fine grinding, 8 CNC finishing, 9 EDM processing, 10 mold saving.

11. Electrode processing

Install the mold core on the EDM machine or CNC machine, adjust the position and fix the mold core material for processing.

12. Mass production sign board

Formally place an order to the production department and start the mass production process.

13. Packaging and shipping

Use plastic, foam, sponge and other materials for tight packaging, ship in wooden boxes, and deliver to customers.